Do you run a business where processing orders and preparing goods for shipment is a key activity? Then it is important to understand the different types of order picking used in warehouses, so you can choose the best solution for your operations.
What is order picking?
Before exploring the different types, let’s first define what order picking is.
Order picking is the process that takes place after receiving a customer order. It involves collecting and packing products according to specific customer requirements. This process is a crucial link in the supply chain and has a direct impact on customer satisfaction, lead times, and operational efficiency.
Types of order picking
There are several methods of order picking used in warehouses. Here are some of the most common:
- Order picking (single order picking) – the most widely used method, where items are picked based on a specific customer order. Warehouse staff move through the warehouse, collect the required products, and pack them into one shipment. This method requires accuracy and good organization.
- Batch picking – multiple orders containing the same products are picked simultaneously. The picker collects items for several orders at once and groups them in a central location, after which they are sorted and packed per order. This method is efficient and saves time and resources.
- Zone picking – the warehouse is divided into zones or sections, each assigned to different employees. Each worker picks items within their designated zone, after which all items are consolidated into a single order. This method is particularly effective in large warehouses with a wide product range.
- Automated order picking – with technological advancements, automated systems are becoming increasingly popular. Technologies such as robots, conveyors, and sorting systems are used to automate the picking process, resulting in higher accuracy, speed, and efficiency.
Picking systems based on movement
Depending on how goods and employees move within the warehouse, two main systems can be distinguished:
- Person-to-goods – a dynamic system where employees move through the warehouse to pick items from specific locations.
- Goods-to-person – a more static system where employees remain at a fixed picking station, and goods are brought to them via internal transport systems.
These systems can operate in either a cyclical or continuous way. A cyclical approach increases productivity but may lead to longer waiting times for customers, while a continuous method enables faster processing of ongoing orders.
Summary
If your business relies on shipping orders, it is essential to understand what order picking is, how it impacts operations, and which methods are available. Choosing the right system directly affects order accuracy, operational efficiency, and customer satisfaction.
Looking for a professional partner in warehouse management? At Axell Group, we offer comprehensive support in order picking, storage, and a wide range of logistics processes.
Our modern picking methods use advanced technologies and an innovative approach. We work with advanced Warehouse Management Systems (WMS) to optimize picking processes, monitor inventory, track orders, and more—ensuring accuracy, efficiency, and timely order fulfillment.
